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Writer's pictureBaba Mulani

Gas Evolution in Lithium-ion Batteries


Gas evolution in lithium-ion batteries refers to the generation of gases within the battery cell during its operation, which can have significant implications for safety and performance.


✔️ What causes the Gas Evolution?


a. Electrolyte Decomposition: Under high voltages or temperatures, the electrolyte can decompose, resulting in the generation of gas. Decomposition byproducts, such as carbon dioxide (CO2), carbon monoxide (CO), and various organic compounds, contribute to gas evolution.


b. Electrode Instability: Inadequate electrode materials or improper electrode-electrolyte interfaces can lead to the formation of metallic lithium or lithium compounds during battery operation. These reactions can produce gas as a byproduct.


c. Overcharging or Overdischarging: Subjecting lithium-ion batteries to extreme charging or discharging conditions beyond their recommended voltage limits can induce gas evolution. Overcharging causes electrolyte breakdown, while overdischarging can lead to the formation of metallic lithium.


d. Contamination: Impurities in battery materials or electrolytes can catalyze undesired side reactions, accelerating gas evolution. Even trace amounts of water or other reactive substances can trigger gas formation.


✔️What is the impact of Gas Evolution?


a. Capacity Loss: Gas evolution interferes with the electrochemical processes within the battery, reducing the available surface area for lithium-ion intercalation. This results in diminished battery capacity and overall performance.


b. Internal Pressure Buildup: The accumulation of gas raises the internal pressure of the battery, leading to mechanical deformation, swelling, or even rupture. This pressure buildup is particularly hazardous if the battery is sealed, as it can result in an explosion.


c. Safety Hazards: The release of flammable gases, such as hydrogen, poses a significant safety risk. In extreme cases, thermal runaway can occur, causing the battery to ignite or explode, endangering lives and property.


✔️ Mitigation Strategies:


a. Electrolyte Additives: Electrolyte additives can enhance electrolyte stability, suppress gas evolution, and improve battery performance. These additives may include ionic liquids, solid electrolyte interphase (SEI) modifiers, and redox shuttles.


b. Electrode Material Optimization: Improving the stability of electrode materials can minimize side reactions contributing to gas evolution. Advanced electrode designs, such as nanostructured materials or protective coatings, enhance stability and reduce gas generation.


c. Cell Design and Safety Features: Implementing safety mechanisms within battery design, such as pressure relief valves and shutdown separators, can prevent excessive pressure buildup and mitigate the risks associated with gas evolution.

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