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Writer's pictureBaba Mulani

FMEA Analysis in Lithium-ion Batteries

Reference: Gandoman FH, Ahmed EM, Ali ZM, Berecibar M, Zobaa AF, Abdel Aleem SHE. Reliability Evaluation of Lithium-Ion Batteries for E-Mobility Applications from Practical and Technical Perspectives: A Case Study. Sustainability. 2021; 13(21):11688.

Design Failure Mode and Effects Analysis (DFMEA) is a structured approach for identifying potential design-related failures of products and their implications. When applied to lithium-ion batteries, DFMEA offers a comprehensive understanding of the potential risks associated with their design, enhancing safety and reliability.


With the widespread use of lithium-ion batteries in various applications, ensuring their safety has become very essential. Incidents involving battery fires have raised safety concerns, necessitating a thorough assessment of potential failure modes during the design phase.


A reference degradation and aging mechanism shown below can be used to initiate a thorough DFMEA for the batteries under design and development.


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